Pillow Bag Packaging

Pillow Bag Packaging – The Fastest, Most Cost-Effective Format for High-Volume Production

  • Pillow bags are the simplest and most cost-efficient format in flexible packaging. Each bag is formed from a single sheet of film — sealed along the back and crimped at both ends — with no gussets, no bottom folds, and no additional structural components. This minimal construction means less material per unit, faster machine speeds, and the lowest packaging cost across all pouch formats, making pillow bags the default choice for high-volume, price-sensitive product lines.

  • Pillow bags are the standard packaging format for chocolate bars, candy, potato chips, crackers, instant noodles, single-serve coffee sachets, powder sachets, granola bars, bakery items, and a wide range of fast-moving consumer goods. Any product that moves in high volume through retail, vending, or e-commerce channels is a natural fit for this format.

  • Pillow bags are engineered for automated form-fill-seal (FFS) packaging lines, supporting continuous high-speed production with consistent sealing quality. A single FFS line can produce hundreds of units per minute, making pillow bags the most scalable format for brands that need to meet large retail orders, seasonal demand spikes, or multi-market distribution schedules without compromising unit economics.

  • Pillow bags can be constructed with a range of film structures — BOPP/CPP for everyday dry goods, PET/PE for moderate barrier needs, and PET/AL/PE or PET/VMPET/PE for products requiring full oxygen and moisture protection. Functional options include easy-tear notches, hang holes for retail peg display, euro-slot headers, nitrogen flushing for chip and snack freshness, and registered printing for precise brand placement on every unit.

  • Every pillow bag is fully customizable — film structure, bag dimensions, seal type, and printing method are all matched to your product’s weight, shelf-life requirements, and retail positioning. From single-serve 10g sachets to multi-pack 500g bags, production scales efficiently from trial runs to millions of units. Tell us your product type and target output speed, and we will recommend the most efficient specification for your packaging line.

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How to Work With Us

Online order

Select the product you want,fill in the data online,and confirm the order

01

Upload artwork file

Upload your artwork file

02

Receive & Confirm Proof

We will send the Proof file for you approval

03

Manufacturing

The production will be arranged immediately after your confirmation

04

Goods Shipped

Goods will be sent to you once completed

05

How to Work With Us

01

Online order

Select the product you want,fill in thw data online,and confirm the order

02

Upload artwork file

Upload your artwork file

03

Receive & Confirm Proof

We will send the Proof file for you approval

04

Manufacturing

The production will be arranged immediately after your confrmation

05

Goods Shippied

Goods will be sent to you once comoleted

Get Your Customized Packaging Quote

Share a few details about your packaging needs and our team will come back to you with a tailored quote. The more clearly we understand your project, the better we can match the right structure, materials and budget to your brand.

 

We know you’re busy keeping your brand running — balancing quality, lead times, service and cost is never easy. JINYI helps you find that sweet spot: packaging that looks professional, protects your product, fits your timeline and stays within budget.

 

You want clear pricing and straightforward options. By filling in the basic information below, our packaging specialists can prepare the most accurate quote for you and suggest suitable solutions. Once we receive your details, we’ll review your project and get back to you with a customized estimate as soon as possible.

No finished artwork yet?

Let our in-house designers create a professional packaging design for you.

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The Perfect Fit For Every Product

Our pillow bags can be fully customized in size, film structure, and functionality to match your product and packaging line requirements. From single-serve sachets to multi-pack formats, we create the ideal specification for your brand.

Pillow Bag Size & Fill Weight Reference

Reference fill weights by bag size and product type

Reference Size Chips Candy Powder Coffee Sachets Granola Bars Nuts
8*12cm 10g 20g 25g 22g 25g 20g
10*15cm 20g 40g 50g 45g 40g 45g
12*18cm 35g 65g 80g 72g 60g 75g
15*22cm 55g 100g 130g 115g 95g 120g
18*25cm 85g 150g 200g 180g 140g 180g
20*30cm 130g 220g 300g 270g 210g 270g
Actual capacity varies with product density and shape. Figures above are guideline references, not guaranteed fill weights.

The table shows reference fill capacities for our standard pillow bag sizes across chip, candy, powder, coffee sachet, granola bar, and nut products. Because product density and shape vary significantly — chips are bulky and light while powder is dense and compact — the actual weight that fits in a given bag size may differ from these figures.

Use these numbers as a starting guideline. If you’re unsure which pillow bag size best fits your target net weight, share your product type and target fill weight with our team, and we’ll recommend the most accurate size for your packaging line.

The Right Material for Every Product

We rely on a carefully curated selection of premium, eco-friendly materials that have proven their value in practice. Designed to deliver the perfect balance of protection, design, and functionality, our materials ensure your products are safe, sustainable, and visually striking.

From recyclable mono-material films to advanced barrier layers, each option is tailored to shield against moisture, oxygen, and other environmental factors. Whether it’s sensitive food items, durable industrial goods, or high-end cosmetics, our stand-up pouches offer the ideal material solution for every requirement.

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Material

PET — polyester material known for strength and clarity in flexible packaging

PET

Strong and lightweight crystal clearthermoplastic with high-qualityprinting capability.

HDPE — high-density polyethylene material used in flexible packaging

HDPE

Durable, strong tensile strength andlow moisture absorption plastic witha matte finish.

LDPE — low-density polyethylene material used in flexible packaging

LDPE

Low density, crystal clear plastic withhigh resistance to chemicals.

OPP CPP — oriented and cast polypropylene material used in flexible packaging

OPP/CPP

High tensile strength plastic withfood-safe capabilities, made fromrecycled material.

PLA — biodegradable polylactic acid material used in eco-friendly flexible packaging

PLA

The green eco-friendly alternative totraditional plastics. PLA isbiodegradable and made fromrenewable resources.

Metallized PET (VMPET)

VMPET is a PET film with an ultra-thin aluminum layer vacuum-deposited on the surface. It offers high barrier against oxygen and moisture, a bright metallic look, and good flexibility when laminated with PE or CPP. Widely used for snack, nuts and cannabis food pouches as a cost-effective alternative to full aluminum foil.

Aluminum Foil (AL)

Aluminum foil is a real metal layer used in high-barrier laminates such as PET/AL/PE. It provides almost complete protection from light, oxygen and moisture, making it ideal for products that require maximum freshness and long shelf life, like coffee, tea and functional powders.

Gravure printing machine running rollstock — high-volume printing for consistent large orders

Gravure Print

High-quality printing method that utilizes a printing plate with microcavities to transfer designs on both paper and plastics. The most cost-efficient option at high volumes — the larger the run, the lower the cost per bag.

HP Indigo digital printing machine — plateless printing for cost-effective short runs

Digital Print

Digital printing method that requiresno printing plate. Designs aretransferred electronically, making itcost-effective for small runs.

Water-based printing ink — eco-friendly pigment ink for high-quality color output

Water-based Ink

100% eco-friendly ink comprised ofwater and pigment that provideshigh-quality color output. Notsuitable for food packaging

Pantone ink — consistent and precise color matching across production runs

Pantone

Pure color based on specific inkformulas to consistenly andprecisely print color.

Soy-based eco-friendly printing ink — high-quality color output suitable for food packaging

Soy- ECO

100% eco-friendly ink comprised ofsoy and vegetable oil and pigmentthat provides high-quality coloroutput. Suitable for food packaging.

Pantone metallic ink — precise metallic color matching for premium brand printing

Pantone Metallic

Metallic color based on specific inkformulas to consistenly andprecisely print color.

Oil-based printing ink — high-quality color output for large volume production runs

Oil Base lnk

Non-eco-friendly ink comprised ofoil and pigment that provides high.quality color output.

Gold hot stamping finish on pillow bag — metallic foil detail for premium brand presentation

Hot Stamping

Hot stamping adds a touch of luxury to packaging, with a metallic shine that instantly elevates the premium feel.
.

UV print finish on pillow bag — fast-curing ink for high-gloss sharp print results

Spot Gloss UV

UV coating that is applied to aspecified area and cured usingultraviolet light.

Soft touch coating finish on pillow bag — velvety texture for premium snack packaging

Soft Touch Coating

Soft to the touch coating thatcreates a velvety texture for a moretactile appeal.

Holographic surface finish on pillow bag — iridescent effect for premium retail packaging

Holographic Effect

Holographic effects create dazzling rainbow colors that shift with light, adding a futuristic and innovative touch.

Matte lamination finish on pillow bag — understated elegant surface for premium packaging

Matte Finish

Matte finish exudes understated elegance, reducing glare while highlighting refined quality.

Gloss lamination finish on pillow bag — high shine surface for vibrant color printing

Gloss Finish

Gloss finish adds brilliance and vibrancy, making colors pop with eye-catching appeal.

Clear window on pillow bag — showcasing product inside for retail shelf appeal

Transparent Window

Transparent windows offer a direct view of the product, building trust and sparking instant desire.

Why Choose Us?

HP printing machines

Plant Area

10443

Cooperative Customer

100000+

Annual Order Volume

50000+

Coverage Country

70+

Authoritative Certificates

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The Voice of Global Customers Is Our Best Business Card

“Absolutely thrilled with my experience with this company🌟 I ordered 500 fully printed zip pouches across 14 SKUs with a soft touch matte finish – and WOW, they turned out incredible! The quality is top-notch: bright, vibrant colours that match my designer’s files perfectly, flawless zipper function, accurate cut lines on every pouch, and not a single reject in the whole order. Tear notches and hang holes are spot on. The thickness is ideal too! Huge shoutout to Quillion, my amazing sales rep, and their design team who helped fix typos and optimize the artwork. I was updated at every step, even receiving printing videos! Despite one box being misdelivered (not their fault), they reprinted and split shipping costs – super supportive even after delivery. Plus, the cost was almost 50% less than local Canadian quotes. Highly recommend – great service, great people, and exceptional results. Will be ordering”

customer testimonials

Mia

Canada

“This was my first time ordering custom packaging, so I had a LOT of questions. They were patient with every revision and never made me feel like my order was too small. They helped me choose a pouch size based on my product weight, explained material options in simple terms, and even pointed out how to improve my design margins so text wouldn’t sit too close to the edges. I loved getting photos during production because it kept me calm. Everything arrived on time and looked even better in person. I really appreciate how supportive they were.”

customer testimonials 5
Owen

Spain

“Professional, organized, and scalable.”
Clear process, quick quoting, and easy communication. They confirmed specs clearly and handled changes without drama. This is the kind of supplier you can scale with.

customer testimonials 11
Daniel

USA

“Highly recommend—already planning the next order.”
Top quality, flexible MOQ, and very professional service. I’m not looking for another supplier—this is the team I want to grow with.

customer testimonials 10
Noah

USA

“We had a product launch deadline, so timing mattered more than anything. They gave a realistic production schedule, confirmed every spec quickly, and didn’t overpromise. When we approved the final proof, they started production immediately and sent progress updates every few days. They also confirmed carton packing details and shipping marks so we could track everything easily. The shipment left on time and arrived earlier than expected. I’m very happy because they helped us hit our launch date without last-minute stress.”

customer testimonials 3
Benjamin

Netherlands

“We wanted packaging that looks premium but still fits our budget. They gave us options and explained what impacts cost (material, finish, printing method) without pushing anything unnecessary. We selected a structure that works well for our product, and the final pouches look way better than I expected for the price. Print is clean, zipper is smooth, and the pouch stands well. Very good value and a smooth buying experience.”

customer testimonials 4
Josie

Australia

“Best communication I’ve had with a packaging supplier.”
I’ve worked with several vendors—this was the smoothest. Clear updates, quick answers, and no confusion on specs. The final packaging matched what was promised.

customer testimonials 7
Ethan

U.K.

“Fast turnaround + accurate delivery.”
They gave a realistic timeline, kept me updated, and shipped when they said they would. Packaging arrived earlier than expected and was packed safely.

customer testimonials 6
Sophia

U.K.

“I’ve worked with several packaging suppliers and the biggest issue is usually inconsistency and slow communication. This team is different. The quoting was clear (structure, printing, lead time, packing), and they confirmed everything before production to avoid mistakes. They sent production photos and also confirmed the final carton quantity and packing list details. When the shipment arrived, the quality was consistent across cartons and matched our previous order. That reliability is exactly what we need for ongoing wholesale business.”

customer testimonials 8
Michael

France

“One thing I really appreciated was how transparent they were. They didn’t just say “in production”—they actually sent photos and short videos: printing stage, pouch forming, and final inspection. They also confirmed the final approved proof one more time before starting, which prevented mistakes. This gave me confidence because I knew exactly what was happening. The finished packaging matched the approved design and was delivered on schedule. Highly recommend if you value clear updates.”

customer testimonials 9
Olivia

New Zealand

FAQs · We’ve Got You Covered

We’ve gathered the most common questions from our clients and provided clear answers. Whether you’re a first-time customer or a long-term partner, you’ll find everything you need here to save time and get quick solutions.

What is a pillow bag?

A pillow bag is the simplest flexible packaging format — formed from a single sheet of film, sealed along the back and crimped at both ends. It has no gussets or bottom folds, which makes it the most cost-efficient and fastest-to-produce pouch format available.

Pillow bags are the standard format for chocolate bars, candy, potato chips, crackers, instant noodles, single-serve coffee sachets, powder sachets, granola bars, bakery items, wet wipes, and a wide range of fast-moving consumer goods.

VFFS (Vertical Form-Fill-Seal) pillow bags are filled from the top — ideal for granular, powder, and loose products like chips and snacks. HFFS (Horizontal Flow Wrap) pillow bags wrap around the product from the side — ideal for solid items like chocolate bars, biscuits, and bakery products. Both use the same pillow bag structure.

Common film structures include BOPP/CPP for everyday dry goods, PET/PE for moderate barrier needs, and PET/AL/PE or PET/VMPET/PE for products requiring full oxygen and moisture protection. Material selection depends on your product’s shelf-life and barrier requirements.

Yes. Pillow bags are specifically designed for automated form-fill-seal (FFS) machines — both vertical and horizontal. A single FFS line can produce hundreds of units per minute with consistent sealing quality, making pillow bags the most scalable format for high-volume production.

Options include easy-tear notches, hang holes for retail peg display, euro-slot headers, nitrogen flushing for chip and snack freshness, registered printing for precise brand placement, and resealable zipper strips for multi-use products.

What is the minimum order quantity for pillow bags?

MOQ generally ranges from 500 to 1,000 units, depending on bag size, material, and printing method. We support small-batch orders for design testing before scaling to volume production.

Standard production takes 10–15 days after artwork approval, excluding shipping. We confirm a specific timeline before production begins.

We offer digital printing for short runs and gravure printing for high-volume orders with lower unit cost. Registered printing ensures logos and brand elements are precisely positioned on every unit across the full production run.

Pillow bags use a single sheet of film with no gussets, no bottom folds, and no additional structural components. This means less material per unit, simpler machine setup, and the highest production speed of any pouch format — all of which contribute to the lowest unit cost in flexible packaging.

For freshness-sensitive products, we recommend laminating aluminum foil (AL) or metallized PET (VMPET) into the film structure — these barrier layers block oxygen, moisture, and light almost completely. For lighter protection needs, standard PE or PET films with an EVOH barrier layer are a more cost-effective option.

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